Soft Gelatin Section

It has installed fully automatic Encapsulation, Tumbler Dryer (Korean), Dia& Sorting, Polishing pan machines in soft gelatin capsule section. It also has three packing lines consisting of 3 blister machines.

Laser Printer

We have installed Asia's first laser individual Soft Gelatin Capsule printing machine, imported from Korea.

Liquid Section

In liquid section, Fully Automatic Washing Machine, 16 Head Fully Automatic Mono Block Filling, Capping & Sealing Machine, Labeling Machine (both : gum & sticker labeling machine) , automatic measuring dose cap with elevator have been installed.

HVAC System

We have centralized HVAC system for core process area. Our HVAC system comprise liquid chiller, chilled water pump, cooling tower AHU, Dehumidifiers etc.
HVAC system is set up according to GEP & cGMP to supply good quality of air /controlled air in core process area.

D class is maintained in core process area and C class is maintained in microbiology lab All facilities are equipped with advanced automation systems. Contamination and cross contamination prevention through physical and pressure barriers. HVAC system is designed for process control like air distribution, temperature, humidity.

Our facilities have four change room concepts, unidirectional flow of Men and Material movement and segregated de-humidified areas for manufacturing moisture-sensitive products. PPGI panels are used for core areas..

Water System

We have RO water system to supply purified water to production Department. Purified water system comprises of multi grade filter, Activated carbon filter, micron cartridge filter, Reverse osmosis membrane UV light & mix bed etc. SS pipes loop line is installed in core area, water quality is maintained as per IP Norm. Our water systems have PLC control to monitor/interlocking of online conductivity, velocity, and pH of Purified water. Purified water systems have online UPS power backup.

We have separate dedicated facilities to manufacture various dosage forms like Soft gelatin capsules, syrups & suspensions,

• » General water system monitoring
• » Global pharmacopoeias compliance
• » Cleaning verification
• » Process optimization
• » Ultra-pure and reclaim water monitoring
• » Environmental monitoring and TOC to COD/BOD correlation
• » Leak monitoring
• » TOC measuring for tough samples
• » Detection of contaminated water for chemical operations
• » Leak wise oil-on-water monitor for hydrocarbon leaks & spills